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Engineering Steel Bar — Hexagon Bar

Hexagon Bar.
Metric & Imperial Across Flats.

Bright drawn hexagon bar (hex bar) in 20+ engineering steel grades — 5mm A/F to 90mm A/F, metric and imperial. The A/F dimension matches standard spanner and collet sizes directly. Cut to any length from one piece.

Bright bar ends in blue racking — yellow and purple colour-coded grade identification showing multiple grades of hexagon and round bar
Red/pink colour-coded bar ends in blue racking — EN34B grade label visible
5mm–90mm A/FSize range
h9/h10/h11Tolerance
Metric & imperialBoth stocked
1 pieceMinimum order
About This Profile

What is Hexagon Bar?

Hexagon bar is bright drawn to a hexagonal cross-section. The six flat faces are produced to precise A/F (across-flats) dimensions matching standard spanner, wrench and collet sizes. This means hex bar can be loaded directly into a hex collet chuck at the nominal A/F size without any preliminary machining to produce the hex profile from round bar.

EN1A and EN1A Pb (free-cutting grades) are the most common grades for hexagon bar — used for high-volume production of nuts, bolts, fittings and connectors on automatic lathes and CNC turning centres. EN8 hex bar is specified where higher tensile strength is required alongside the hex profile. Imperial hex sizes match Whitworth and BSF nut and bolt specifications.

Tolerances

Dimensional Standards.

A/F = Across Flats — the dimension between opposite flat faces. A 25mm A/F hex bar accepts a 25mm spanner or hex collet directly. Do not confuse with across-corners (A/C), which is ~15.5% larger. All hex bar to BS EN 10278 tolerance.

Full tolerance tables by diameter: BS EN 10278 reference ›

Size Range

Available Sizes.

Stocked in both metric and imperial sizes. Cut to any length from 1 piece. −0/+2mm standard cut tolerance.

GradeSize RangeConditionStandard
EN1A (230M07)6mm–90mm A/FBright drawnBS EN 10278 / h9–h11
EN1A Pb (230M07Pb)6mm–75mm A/FBright drawnBS EN 10278 / h9–h11
EN8 (080M40)6mm–75mm A/FBright drawnBS EN 10278 / h9–h11
EN8D (080A42)6mm–75mm A/FBright drawnBS EN 10278 / h9–h11
EN3B (070M20)5mm–75mm A/FBright drawnBS EN 10278 / h9–h11
Applications

Typical Applications.

  • Nuts, bolts and threaded fasteners
  • Hydraulic fittings and connectors (EN1A)
  • Socket head components
  • Hex drive fittings and Allen keys
  • Valve bodies and plug forms
  • High-tensile hex bolts (EN8)
Related Technical Guides

Go Deeper.

Grade Equivalents Bright Bar Tolerances Weight Calculator
Steel Grades Available in Hexagon Bar

Choose Your Grade.

All grades listed below are available in hexagon bar. Click any grade for full data sheet, chemical composition and mechanical properties.

EN1A230M07Free-cutting — nuts, bolts, fittingsEN1A Pb230M07PbLeaded — faster cutting speedsEN8080M40Medium carbon — higher strength hexEN8D080A42Medium carbon — supplied to analysisEN3B070M20Mild steel — weldable hexBMS080A15Bright mild steel — weldable, general purpose

Ready to Order Hexagon Bar?

Tell us your grade, size and quantity. We confirm stock, price and delivery date on the same call.

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