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Grade Comparison

EN8 vs EN19 — Key Differences.

EN8 and EN19 are the two most widely used engineering steel grades in the UK. Understanding when to choose one over the other saves money, prevents failures and avoids over-engineering. This page explains every difference that matters.

EN8 Data Sheet EN19 Data Sheet Get a Quote
Orange cantilever racking showing red/white coded EN19 alloy bar alongside blue-coded bright bar — full range of engineering steel grades
Side by Side

Comparison Table.

PropertyEN8 (080M40 / C40E)EN19 (708M40 / 42CrMo4)
Carbon content0.36–0.44%0.35–0.45%
Alloy additionsNone (unalloyed)Cr 0.90–1.20%, Mo 0.15–0.40%
Tensile strength (normalised)550–700 N/mm²~850 N/mm²
Tensile strength (Q+T)~700–900 N/mm²900–1200 N/mm²
Through-hardening section~40mm reliable~65mm reliable
Surface hardness (flame/induction)50–55 HRC52–58 HRC
Machinability (normalised)GoodGood (slightly harder)
WeldabilityFair — preheat 150–250°CDifficult — preheat 200–300°C + PWHT
Fatigue resistanceModerateGood — Cr-Mo improves fatigue life
Relative costLowerHigher (alloy premium)
International equivalentsC40E, AISI 1040, DIN C4042CrMo4, AISI 4140, SCM440
British Standard No.BS 970: 080M40BS 970: 708M40
Bright bar range6–150mm6–150mm
Black bar range16–250mm20–300mm
3.1 cert availableYesYes
The Core Difference

Hardenability — Why it Matters.

The single most important practical difference between EN8 and EN19 is hardenability — the ability of the steel to harden through a cross-section when quenched. This is where the chromium and molybdenum in EN19 do their most important work.

EN8: through-hardens reliably in sections up to approximately 40mm when oil quenched. Above this, the centre of the bar does not reach full hardness — it becomes a softer core surrounded by a harder outer zone.

EN19: through-hardens reliably in sections up to approximately 65mm when oil quenched. The chromium and molybdenum slow the transformation from austenite to softer microstructures, allowing martensite to form even in larger sections at lower cooling rates.

This means for a 50mm diameter shaft: EN8 will have a soft core after hardening, EN19 will be uniform through the section. For applications where a 50mm shaft must be through-hardened and have consistent properties centre-to-surface, EN19 is the correct grade.

For shafts under 40mm where full through-hardening is not required, EN8 is adequate and cheaper. The rule of thumb: if your section exceeds 40mm and you need reliable through-hardening, move from EN8 to EN19.

When to Choose Each Grade

The Right Grade for the Job.

Choose EN8 (080M40) when:
  • General engineering shafts and axles under 40mm
  • Keys, studs and stressed pins
  • Light to medium duty gears
  • Cost is a primary consideration and high tensile is not required
  • The component needs to be welded (easier than EN19)
  • Agricultural machinery driveline components
  • Flame or induction hardened wear surfaces on smaller sections
Choose EN19 (42CrMo4) when:
  • Shaft diameter exceeds 40mm and through-hardening is required
  • Tensile strength above 700 N/mm² is specified
  • The drawing specifies 42CrMo4, 4140, or 708M40
  • High fatigue resistance under cyclic or reversed loading
  • Automotive transmission shafts (global standard)
  • Oil and gas valve bodies and components
  • High-tensile bolting requiring 900+ N/mm²

Not sure? Call our sales team with the diameter, required tensile and application — we will recommend the correct grade. 01623 687 660

Stock Both Grades.

EN8 and EN19 in stock as bright bar, black bar, hexagon and square. Cut to length from one piece. 3.1 certs available.

EN8 Data Sheet EN19 Data Sheet ► Get a Quote ►